TE TERMINAL TERMINAL DATA: TE CRIMP SPEC TE TERMINAL TERMINAL DATA: TE CRIMP SPEC TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE WIRE STRIP LENGTH INSULATION DIAMETER RANGE WIRE STRIP LENGTH INSULATION DIAMETER RANGE .171-.186 IN 4.34-4.72 mm .120-.125 IN 3.05-3.18 mm n .171-.186 IN 4.34-4.72 mm .120-.125 IN 3.05-3.18 mm n - - - TERMINAL APPLICATION - - - TERMINAL - - - SPECIFICATION APPLICATION - - - SPECIFICATION TERMINALS APPLIED TERMINALS APPLIED C2 DWG PN 1 0 C2 DWG PN 2 0 C2 DWG PN 3 0 C2 DWG PN 4 0 TE TERMINAL TE TERMINAL TE SEAL TE SEAL C3 DWG PN 1 0C2 DWG PN 1 1 C3 DWG PN 2 0C2 DWG PN 2 1 C3 DWG PN 3 0C2 DWG PN 3 1 C2 DWG PN 4 1C3 DWG PN 4 0 987654-1 (B)TE TERMINAL 987654-4 (B)TE TERMINAL 987654-7 (B)TE TERMINAL 1-987654-0 (B)TE SEAL C3 DWG PN 1 1C2 DWG PN 1 2 C2 DWG PN 2 2C3 DWG PN 2 1 C3 DWG PN 3 1C2 DWG PN 3 2 C3 DWG PN 4 1C2 DWG PN 4 2 987654-2 (B)67890-1 (C) 987654-5 (B)67890-3 (C) 987654-8 (B)67890-5 (C) 1-987654-1 (B)67890-7 (C) C3 DWG PN 1 2C2 DWG PN 1 3 C2 DWG PN 2 3C3 DWG PN 2 2 C3 DWG PN 3 2C2 DWG PN 3 3 C2 DWG PN 4 3C3 DWG PN 4 2 987654-3 (B)67890-2 (C) 987654-6 (B)67890-4 (C) 987654-9 (B)67890-6 (C) 1-987654-2 (B)67890-8 (C) 9 WIREWIRE CRIMP HEIGHTCRIMP HEIGHTCRIMP HEIGHTCRIMP HEIGHT SIZESIZE mm INCH mm INCH REFERENCE SETTINGREFERENCE SETTING SET UP GAUGE 2119599-1 8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 ATLANTIC VERSION TERMINATOR A RELEASED 28MAY2012 INTERFACE ADAPTER CC SX PART REVISION DESCRIPTION FEED TYPE B ECR-17-007115 17MAY2017 MZ KZ NUMBER C ECR-18-008486 03JUN2018 TB TE 2151407 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL 2151407 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL AND CRIMP 7-2151407-1 C MECHANICAL TOOLING KIT PNEUMATIC AND CRIMP 7-2151407-2 C PNEUMATIC TOOLING KIT 7- 2151407 -7 A CRIMP TOOLING KIT - D D APPLICATOR DATA CRIMP SIZE TYPE 2119640-1-1 - 1 - 1 - 2119640-1 PUSH ROD, AIR FEED 250 WIRE 1.78 mm .070 F 2079988 GATD1- - 1 - 1 - 2079988-1 BUSHING, LCH5-12, MISUMI INSUL 3.05 mm .120 249 F 2119641-1-1 - 1 - 1 - 2119641-1 FEED CAM, AIR FEED 248 APPLICATOR INSTRUCTIONS 2119082-91- 408-35042 - 1 1 1 1 2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT 244 2079764-1 - 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 243 21190831- - 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL 242 3 18023-1-1 - 1 1 1 1 18023-1 SCR, SKT HD CAP M3 X 5.0 241 2119580-1-1 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION - - 1 - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239 2063440-11- TERMINAL NAME: CONTACT DRAWER CONNECTOR - 1 - 1 - 2063440-1 AIR FEED MODULE 238 21045-32- - 2 - 2 - 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT WIRE STRIP LENGTH INSULATION DIAMETER RANGE 172 COUNTER 994970-1 - REF REF REF REF 994970-2 COUNTER, MAGNETIC 164 3.20-3.60 mm .126-.142 IN 1.50-1.95 mm .059-.077 IN n 2406381- - 1 - 1 - 240638-1 SPRING, FEED FINGER 163 114-5044 - - TERMINAL 3-23627-7-1 - 1 - 1 - 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854 137 APPLICATION 2119799-1 - - - SPECIFICATION - 1 - 1 - 2119799-1 HOLDER,FEED FINGER, AF 136 C C 1-18028-2-1 - 1 1 1 1 1-18028-2 WASHER, FLAT, REG M4 119 5 TERMINALS APPLIED 2119955-1-1 - 1 1 1 1 2119955-1 ASSY, LUBRICATOR, SIDE FEED 113 5 2844908-1 C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL - 1 1 1 1 2844908-1 SCREW, LOCKING 99 2844907-1 C1 DWG PN 1 1 C1 DWG PN 2 1 170311-1 170311-4 - 1 1 1 1 2844907-1 POST, LOCKING 98 455888-51- - 1 1 1 1 455888-5 SPACER, CRIMPER 82 1803607-11- - 1 1 1 1 1803607-1 DOCUMENTATION PACKAGE 71 2119791-5-1 - 1 1 1 1 2119791-5 DEPRESSOR, WIRE 70 2119740-11- - 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67 WIRE CRIMP HEIGHT CRIMP HEIGHT 4 2168078-12- - 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 66 SIZE mm INCH REFERENCE SETTING 2168083-21- W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 60 20 AWG 1.09+/-0.05 .043+/-.002 7.0 5-18022-51- W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 - 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59 22 AWG 7.8 1.00+/-0.05 .039+/-.002 1338685-11- W1 FA SETTING 3 W1 DWG WGAUGE 3 W1 DWG CRIMP HT 3 - 1 1 1 1 1338685-1 PAWL, FEED 56 24 AWG 0.93+/-0.05 .037+/-.002 8.6 2168083-3-4 - 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 2168083-32- - 2 2 2 2 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 53 1803382-61- *WARNING - 1 1 1 1 1803382-6 HOLD DOWN, SPRING LOADED 50 18023-9-3 - 1 2 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE 49 21196521- - - 1 - 1 2119652-1 FEED CAM, PRE FEED 48 SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE 21196531- - - 1 - 1 2119653-1 FEED CAM, POST FEED 47 SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO 1803583-9-1 - 1 1 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF 46 1803515-1-1 THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR 1 RECOMMENDED SPARE PARTS - 1 1 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC 44 1803602-11- PROPER SETUP AND ADJUSTMENTS. - 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) 41 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND 1-1752356-81- STORAGE OF APPLICATOR. - 1 1 1 1 1-1752356-8 SUPPORT, TERMINAL 34 B B 2079383-5-2 - 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) 33 3 1-2844962-82- APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - 2 2 2 2 1-2844962-8 SPACER, CYLINDRICAL, STRIP GUIDE 30 2844992-1-1 4 - 1 1 1 1 2844992-1 ASSEMBLY, STRIP GUIDE CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE 29 1-455888-0-1 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE - 1 1 1 1 1-455888-0 SPACER, CRIMPER 28 NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1320928-11- - 1 1 1 1 1320928-1 STRIP GUIDE 24 2168083-2-1 5 TERMINAL LUBRICANT IS RECOMMENDED. - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21 1-18028-21- - 1 1 1 1 1-18028-2 WASHER, FLAT, REG M4 20 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER 21195331- - 1 1 1 1 2119533-1 STRIPPER, SIDE FEED 19 DOCUMENT, 101-35000. 2119806-1 - 1 1 1 1 2119806-1 INSERT, SHEAR 13 1 SIMP 3-22280-3-1 - 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 1-356885-4-1 - 1 1 1 1 1-356885-4 STOP, SHEAR 11 2119805-1-1 - 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 1 10 1803095-11- - 1 1 1 1 1803095-1 FLOATING SHEAR, FRONT - 9 1 3-1633130-2-1 1 2 2 1 1 3-1633130-2 ANVIL, COMBINATION .070 8 1 240641-21- - 1 1 1 1 240641-2 SPACER 7 ITEM 6..1 - - - - - - - 6 2119757-41- - 1 1 1 1 2119757-4 DEPRESSOR, SHEAR 5 238011-7-1 - 1 1 1 1 238011-7 BLOCK, CRIMPER SPACER 4 3-2119582-0-1 1 2 2 1 1 3-2119582-0 CRIMPER, INSULATION F PREMIUM 3 1 1 455888-3-1 CUT TO LENGTH AT ASSEMBLY. - 1 1 1 1 455888-3 SPACER, CRIMPER 2 1-456404-01- 1 2 2 1 1 1-456404-0 CRIMPER, WIRE PREMIUM 1 1 1 THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. ITEM A A -77 -72 -71 -2 -1 PART NO DESCRIPTION NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION 1 DWN THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 09DEC2011 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity C.CHEN THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & CHK 09DEC2011 Harrisburg, PA 17105-3608 APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS S.XI DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 09DEC2011 LISTED IN THE APPLICATION SPECIFICATION. I.CRUZ mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 1 PLC - INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL - 2 PLC - - INSULATION RANGE IS - - IN. Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC - 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) 1 MATERIAL FINISH INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN WEIGHT 00779 2151407 - - - - A1 RELEVANT APPLICATION SPECIFICATION. - - SCALE SHEET OF REV CUSTOMER DRAWING 1:2 1 4 C 1 FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY 1-23419-5 LOC-TITE TO THREADS.8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A D D 59 56 44 2 250 PNEUMATIC 2 244 249 243 53 242 238 2 3 A 50 163 REF 8 1.6 0.5 7 59 82 1 136 34 REF 1 2 137 70 C C 3 172 TERMINAL SUPPORT LOCATION 1 4 56 28 5 41 44 REF 44.61 0.05 66 164 2 67 33 RAM SET-UP A 24 19 B B 30 20 9 1 21 29 12 241 ITEM 30 LOCATED AT FRONT HOLES 13 1 30 REF REF 29 CAM POSITIONS 11 30mm STROKE 30mm STROKE 30mm STROKE 119 113 46 98 99 34 54 8 60 54 10 5 1 1 248 47 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 09DEC2011 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity C.CHEN CHK 09DEC2011 Harrisburg, PA 17105-3608 S.XI DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 09DEC2011 I.CRUZ mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC - 49 - 2 PLC - - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 - 40mm STROKE 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2151407 - MECHANICAL - - - A1 AIR FEED - - POST FEED SCALE SHEET OF REV PRE FEED CUSTOMER DRAWING 1:2 2 4 C AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION