Instruction Sheet PRO-CRIMPER*IIIHand CrimpingToolAssembly58524-1 408--9993 withDieAssembly58524-2 22 SEP 09 RevB PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awideselectionofpoweredapplicationequipmentforextended--use,productionoperationsisavailable. Stationary Jaw Back of Tool Wire Side) Front of Tool (Locator Side) Pivot Pin PRO--CRIMPER III Hand Die Crimping Tool Frame Assembly 354940--1 (408--9930) Moving Jaw Ratchet Adjustment Wheel Stationary ThePRO--CRIMPERIIIHandCrimpingTool isaCommercialgradetool Handle andisdesignedprimarilyforfieldinstallation,repair,maintenancework,or prototypinginindustrial,commercial,orinstitutional applications.Product crimpedwiththistool will meetthecrimpheightrequirementforhandtoolsin theappropriate114seriesspecification,butmaynotcomplywithotherfeature parametersofthespecification.TycoElectronics offersavarietyoftoolsto satisfyyourperformancerequirements.Foradditional information,contactthe Moving Handle ToolingAssistanceCenterat1--800--722--1111. Wire TTEEDDiiee TTeerrmmiinanall Size InsulDia StripLength Assembly Family (AWG) (mm In. ) (mm In. ) .250 Series 18--16 33.05.05 ttoo 4.324.32 44.75.75 ttoo 5.595.59 5588552244----22 FFAASSTTOONN** .120 to .170 .180 to .220 14 Receptacle CALL THE TOOLING ASSISTANCE CENTER OR PRODUCT INFORMATION (SEEBELOW) FOR PRODUCT PART NUMBERS. Figure 1 any terminals. 1. INTRODUCTION Reasons for reissue are provided in Section 10, PRO--CRIMPER III Hand Crimping Tool REVISION SUMMARY. Assembly 58524--1 consists of Die Assembly 58524--2 and PRO--CRIMPER III Hand Crimping Tool Dimensions on this sheet are in millimeters with NOTE Frame 354940--1. The die assembly consists of wire inch equivalents provided in brackets . Figures and insulation crimping dies. and illustrations are for identification only and are i Read these instructions thoroughly before crimping not drawn to scale. E2009 Tyco Electronics Corporation, Harrisburg, PA TOOLING ASSISTANCE CENTER1--800--722--1111 This controlled document is subject to change. 1 of 5 PRODUCT INFORMATION 1--800--522--6752 Forlatest revision and Regional CustomerService, All International Rights Reserved visit ourwebsite atwww.tycoelectronics.com TE logo and Tyco Electronics are trademarks. LOCB *Trademark. Otherproducts, logos, and company names used are the property of theirrespective owners.408-9993 PRO-CRIMPERIIIHandCrimpingToolAssembly58524-1 Tool Frame Insulation Crimper Chamfer Die Retaining Pins Wire Crimper Wire Anvil Insulation Die Retaining Chamfer Anvil Screws Figure 2 6. Insert the two die retaining pins. 2. DESCRIPTION (Figures1 and Figure 2) 7. Insert a die retaining screw through the jaw and The tool features a tool frame with a stationary jaw through both crimper dies, and tighten the screw and handle, a moving jaw, a moving handle, and an just enough to hold the dies in place. Do not adjustable ratchet that ensures full contact crimping. tighten the screw completely at this time. The tool frame holds a die assembly with two crimping sections. 8. Carefully close the tool handles, making sure that the anvils and crimpers align properly. The die assembly features a wire anvil, an insulation Continue closing the tool handles until the ratchet anvil, a wire crimper, and an insulation crimper. in the tool frame has engaged sufficiently to hold the anvils and crimpers in place, then tighten both Die retaining pins and die retaining screws are used die retaining screws. to position and secure the dies in the tool frame. 9. To disassemble, close the tool handles until the ratchet releases, remove the two die retaining 3. INSTALLATIONANDREMOVALOF screws and the four die retaining pins, and slide DIESET (Figure 2) the anvils and crimpers out of the tool jaws. 1. Open the tool handles and remove the two die 4. CRIMPINGPROCEDURE retaining screws from the tool jaws. This tool is provided with a crimp adjustment NOTE 2. Place the wire anvil and insulation anvil so that feature. Initially, the crimp height should be their chamfered sides and their marked surfaces verified as specified in Figure 4. Refer to face outward, when mounted in the moving jaw of i Section 5, CRIMP HEIGHT INSPECTION, and the tool frame. Section 6, RATCHET (Crimp Height) ADJUSTMENT, to verify crimp height before 3. Insert the two die retaining pins. using the tool to crimp desired terminals and wire 4. Insert a die retaining screw through the jaw and sizes. through both anvil dies, and tighten the screw just Refer to the table in Figure 1 and select wire of the enough to hold the dies in place. Do not tighten the specified size and insulation diameter. Strip the wire screw completely at this time. to the length indicated in Figure 1, taking care not to 5. Place the wire crimper and insulation crimper so nick or cut wire strands. Select an applicable terminal that their chamfered sides and their marked and identify the appropriate crimp section according surfaces face outward, when mounted in the to the wire size markings on the tool. Refer to stationary jaw of the tool frame. Figure 3 and proceed as follows: 2 of 5 TycoElectronicsCorporation RevB