FEED L --- 2,7 33400513 01 10AG 7.6 5.00 6.0 1.10 31.2 8.0 SEALED INSULATION 0.03 01 54001027 1,5 15516298 10 CRIMP CORE/ E F G J K M N P R S T U CONDUCTOR CONDUCTOR INSULATION INSULATION INSL. CRIMP OFFSET CABLE * CONDUCTOR INSULATION WIDTH INSULATION 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 10/12 4.0/6.0 4.3/3.0 --- 01 5.6 2.30 3.4 0.30 WIRE WIRE WIRE WIRE CRIMP HEIGHT CRIMP HEIGHT CRIMP HEIGHT CRIMP HEIGHT INSULATION GRIP 2,7 33400512 10AG OPTION BETWEEN SEAL (CS) CRIMP WIDTH CRIMP WIDTH SIZE SPEC. SIZE SPEC AWG METRIC AWG METRIC CRIMP PUNCH FORM 01 6.8 3.20 4.5 1.00 30.7 7.5 UNSEALED 54001020 2,3 15512730 15519823 01 10AUS ANVILS UNSEALED (SECT C-C) (SECT D-D) AWG AWG METRIC METRIC (SECT C-C) (SECT C-C) (SECT D-D) (SECT D-D) OPTION TYPE 03 (US) 54001001 1,5 10762774 10 (+/-0.10) (+/-0.10) (+/-0.05) (+/-0.05) (+/-0.05) (+/-0.05) SECD-D 2.05 CONDUCTOR --- 0.92 0.53 0.12 2.56 1.99 --- 1.97 --- --- --- --- --- --- F235410 2,7 12AG 2.45 CONDUCTOR --- 1.09 0.63 0.16 3.06 2.38 --- 2.36 --- --- --- --- --- --- F535410 3,6 12TS 7.6 4.60 5.7 1.00 31.2 8.0 SEALED 01 F808800 1,5 15509074 12 --- 5.6 US 22 0.35 1.40 1.30 2.05 1.95 1.95 2.60 2 2.60 INSULATION 2 --- --- --- --- 0.60 --- 0.16 3.25 2.53 2.50 N/A N/A 2.5 2.5/3.0 3.4/3.0 2.30 3.2 0.30 12AG UNSEALED 18 0.75/1.00 1.50 1.30/1.50 4.20* 4.15/4.20* 2 2.80 INSULATION 2 --- --- --- --- --- 0.60 --- 0.18 3.50 2.72 2.69 N/A N/A --- --- --- --- --- --- NOT 12TS CS 4.10* AVAILABLE 12 20 0.50 1.30 1.25 4.05* 4.05 2 3.05 CONDUCTOR --- 1.36 0.79 0.22 3.81 2.96 --- --- --- --- --- --- --- --- 2.45 F035410 2,7 14AG 18 0.75/1.00 1.50 1.30/1.50 2.35 2.35/2.45 2 3.25 CONDUCTOR --- 1..45 0.84 0.22 4.06 3.12 --- --- --- --- --- --- --- --- F335410 3,6 14TS 6.4 4.20 5.6 1.40 31.2 8.0 SEALED US 2.80 20 0.50 1.30 1.25 2.20 2.20 OPTION 2 2 3.45 CONDUCTOR --- 1.54 0.89 0.24 4.31 3.35 --- 3.32 --- --- --- --- --- --- 54001447 1,5 14 14/16 1.0/1.5 2.8/2.1 --- 2,7 33400514 01 14AG 4.3 1.45 2.6 --- --- 14 2.00/2.50 1.95 1.75/1.80 5.00* 4.80/5.00* 2 3.60 INSULATION 2 --- --- --- --- 0.60 --- 0.25 4.50 3.50 3.46 N/A N/A --- 01 2,4 33400515 14AUA CS 5.20* 5.1 2.25 3.5 0.60 30.7 7.5 UNSEALED 3.85 CONDUCTOR --- 1.72 0.99 0.28 4.81 3.70 --- --- --- --- --- --- --- --- 16 1.50 1.80 1.70 4.50/3.5* 4.50* 2 01 54001441 2,3 13681974 15519825 01 14AU 3.05 03 14 54001401 1,5 10757692 14 2.00/2.50 1.95 1.75/1.80 3.20 3.10*/3.25 2 4.10 INSULATION 2 --- --- --- --- --- 0.60 --- 0.30 5.12 3.98 3.94 N/A N/A 2(18/20) 2(1.0/0.5) 03 13 4.4 6.3 1.00 3.1 1.75 4.3 --- 0.60 30.7 7.5 UNSEALED 2(2.2/1.4) 54001301 1,5 10757693 US 3.60 16 1.50 1.80 1.70 2.90 3.00 2 4.30 INSULATION 1 --- --- --- --- --- 0.60 --- 0.32 5.38 4.17 4.13 1.92 1.11 F135410 2,7 18AG 5.5 3.60 4.5 1.10 31.2 8.0 SEALED F435410 3,6 18TS 4.35 INSULATION 1 --- --- --- --- --- 1.10 --- 0.38 5.10 4.70 4.64 --- --- US 2(18/20) 2(1.0-0.5) 1.90-1.60* 1.90-1.60* 3.25 3.7-2.3* 3.7-2.3* 4.30* OPTION 1 1 54001877 1,5 18 5.20 INSULATION 2 --- --- --- --- --- 1.00 --- 0.40 5.50 5.00 4.94 --- --- CS N/A 2.5 N/A 5.00 5.20 2 --- 01 2,7 33400516 18AG N/A 1.80 3.45 --- 18/20 1.0/0.5 2.2/1.4 01 3.4 1.00 2.3 --- 5.80 INSULATION 2 --- --- --- --- 1.00 --- 0.47 6.10 5.60 5.52 --- --- F875200 2,4 15509076 15520221 01 18AUA US N/A 2.5 N/A N/A N/A 2 OPTION 2 02 54001819 2,2 15425613 15519829 01 18AUD 4.2 1.75 3.0 0.60 30.7 7.5 UNSEALED 10 5.00/6.00 2.45 2.40*/2.50* 5.70* 5.7/5.9* 2 01 54001818 2,3 15435215 15519827 01 18AUS CS 5.80* 54001804 2,1 13805590 01 15519824 01 18AU 12 4.00 2.20 2.05 5.30* 5.50* 2 3.85 03 18 54001801 1,5 10762775 10 5.00/6.00 2.45 2.40*/2.50* 3.70 4.30 1 US 4.35 OPTION 1 01 F975200 2,4 15520916 15520917 01 22AUA 12 4.00 2.20 2.30 USE 12 GA TERMINAL4.20 1 01 54002230 2,3 33501642 22AUS 01 22 0.35 1.8/1.2 54002229 2,2 15520890 15520918 01 22AUD 3.1 3.6 1.00 2.2 1.40 2.7 --- 0.60 30.7 7.5 UNSEALED CRIMP TOOL INFORMATION (REF. ONLY) * NOT VERIFIED TO USCAR-21 54002228 2,1 22AU 54002201 1,5 10762776 03 22 DELPHI DELPHI DELPHI INSULATION MVL MVL DELPHI MVL MVL DELPHI DELPHI DELPHI DELPHI STANDARD FORM TOOLING DESIGN STANDARD FORM TOOLING DESIGN TYPE OF STANDARD FORM TOOLING DESIGN WIRE WIRE SIZE UNSEALED SEALED PART GAGE DIAMETER UNSEALED MATL TYPE PART UNPLATED PART SEALED MATL TYPE PART UNPLATED A B C2 D2 K L (V) (W) PLATED PLATED REV. CONDUCTOR CRIMP INSULATION CRIMP OPTION 1 SIZE AWG METRIC STAMP INSULATION CRIMP OPTION 2 REV. REV. REV. (C1) (D1) GRIP REF. PART NO. PLATE OPT. PART NO.* PART NO. PLATE OPT. PART NO.* PART NO. PART NO. UNPLATED S M MATERIAL TYPE 2 TYPE 2 TYPE 2 TYPE 2 TYPE 1 TYPE 3 TYPE 2 E S TYPE: T OPTION 1 OPTION 2 OPTION 3 OPTION 4 OPTION 5 OPTION 6 OPTION 7 (R0.13 ) PLATING OPT. (R0.13 ) F(RAD) 2X CRIMP WIDTH CRIMP WIDTH CRIMP WIDTH POST GOLD FLASH POST HEAVY PALLADIUM-GOLD P(RAD) POST GOLD POST PALLADIUM- GOLD PRE-HOT DIP TIN PRE TIN/SILVER POST SILVER (CW) (CW) (CW) WORKING SURFACES U (RAD) PLATING PALLADIUM FLASH (SHORTING BAR) (IN LINE) (IN LINE) (INLINE) (IN LINE) MUST BE POLISHED (SHORTING BAR) (IN LINE ) ALL AROUND SEE DETAIL Y3 0.40/0.30 x 45 SEE DETAIL Y2 CHAMFER AROUND ZONE SULFIMATE DUCTILE NICKELSULFIMATE DUCTILE NICKELSULFIMATE DUCTILE NICKELSULFIMATE DUCTILE NICKELHOT DIP TIN PLATE TIN SILVER PLATE ELECTRO DEPOSITED PURE SILVER, FORM (BOTH SIDES) NICKLE UNDERPLATE NOT REQ. 54 57 69 61 65 72 75 SEE DETAIL Y1 (R5.1 )2X ELECTRO MATT TIN ELECTRO MATT TIN ELECTRO MATT TIN ELECTRO MATT TIN CRIMP HEIGHT CRIMP HEIGHT (R5.1 )2X ZONE ELECTRO MATT TIN PLATE HOT DIP TIN PLATE TIN SILVER PLATE CRIMP HEIGHT PLATE PLATE PLATE PLATE (CH) (CH) 62 66 58 55 (R5.1 )2X (CH) 70 73 76 N G 4.3 N 4.3 4.3 C-1, C-3: PLATE WITH HARDC-1, C-3: C2 ONLY: PLATE WITH HARDC2 ONLY: PLATE WITH HARD ZONE CONDUCTOR CRIMP INSULATION CRIMP INSULATION CRIMP GOLD CAP OVER PURE PLATE WITH HARD GOLD GOLD CAP OVER PURE GOLD CAP OVER PURE ---- ---- ---- OPTION 1 OPTION 2 PALLADIUM. CAP PALLADIUM PALLADIUM 59 PUNCH 63 67 PUNCH SECTION B-B ANVIL ANVIL 3.0 2X SCALE 8:1 SECTION C-C SECTION C-C 3.0 2X SCALE 8:1 ELECTRO MATT TIN ELECTRO MATT TIN ELECTRO MATT TIN ELECTRO MATT TIN ELECTRO MATT TIN SCALE 8:1 3.0 2X J(RAD) ZONE HOT DIP TIN PLATE TIN SILVER PLATE PLATE PLATE PLATE PLATE PLATE 60 64 56 68 P(RAD) 71 74 77 K R R 0.30 54001001RWC 15512726 01 54001001 10762774 0.30 0.30 SEE REELING OPTIONS VIEW BELOW FLAT 2X F808800RWA 15512734 01 F808800 15509074 FLAT 2X FLAT 2X ENLARGED VIEW OF 54001441RWC 15522351 01 54001441 13681974 DETAIL Y3 DETAIL Y1 BLADE TIP COIN. 54001401RWA 15425613 02 DETAIL Y2 54001401 10757692 01 54001401RWC 13969990 2 GAGE REQUIREMENTS MINIMUM TO TANGENT. 54001301RWA 13681974 01 54001301 10757693 TANGENT POINT SHOULD MATCH 0.8 THE PARTS MUST SLIDE INTO THE 54001819RWA 15512733 01 1 TOP AND BOTTOM. GAGE IN THE DIRECTION OF THE 54001819 15425613 R0.25 54001819RWC 15513652 01 ARROW WITH GRAVITY ONLY REFERENCE DIMENSION 01 54001818RWA 15516296 54001818 15435215 RADIUS MAY BE FULL TO ACTUAL SIZE 54001818RWC 13971791 01 NOT PRESENT. 54001804RWA 15512732 01 54001804 13805590 4 2.400 0.005 01 54001804RWC 15516297 USE DRAWING J54011-BLADE.DWG 54001801RWA 15516294 01 0.735 0.005 TERMINAL TIP 54001801 10762775 TO INSPECT BLADE COIN CONTOUR AND 3 (R2.5) 54001801RWC 13751022 01 MUST BE FLUSH POSITION. NO OTHER INSPECTION MATERIALS: 0.930 0.005 NOTES: AT THIS END WHEN VIEWED UNDER 5X 01 54002230RWA 15512731 54002230 33501642 METHOD IS ALLOWED. TO PASS MAGNIFICATION, NO BURRS 51 54002201RWA 15512725 01 MATERIAL TYPE 1: COPPER ALLOY SHAPE AND LOCATION VARY 1) CONFORMS TO ALL APPLICABLE SECTIONS OF 8 ALLOWED ON R2.5 SURFACE 54002201 10762776 PRE PLATED, SEE PLATING CHART 54002201RWC 13969981 01 FOR CABLE SEAL ONLY SAE/USCAR-2 REV.3 EXCEPT TERMINAL BEND RESISTANCE FOR INFORMATION SECTION 5.2.2 GRIP CODE MVL DELPHI MVL DELPHI 10.70 DELPHI FARSIDE SAE/USCAR-12 REV 2 DATE CODE PART NO. PART NO. REWOUND REWOUND 52 6 MATERIAL TYPE 2: COPPER ALLOY 3.25 SECTION THRU SAE/USCAR-21 REV. THIS SIDE 7 PART NO. PART NO. BARE MATERIAL, POST PLATED, SEE PLATING MADE FROM (2X) FORD SDS VER 11 CORE WING 22.00 CHART FOR INFORMATION. A A Available Types RWA or RWC 26.50 UNLESS OTHERWISE SPECIFIED: 2) TERMINAL SYMMETRICAL ABOUT CENTERLINE 53 32.00 MATERIAL TYPE 3: COPPER ALLOY EXCEPT AS SHOWN. PRE PLATED, SEE PLATING CHART 1. BLADE TERMINAL CRIMPING VIEW OF PRECIOUS PLATING GAGE FOR ALL TERMINALS WITH FOR INFORMATION 3) DIMENSIONAL TOLERANCE: WIRE CODE 18, 14 AND 13 4.35 NOT TO SCALE 5 1 PLACE 0.25 4.25 2 PLACE 0.10 2. ALL CRIMPED PARTS MUST PASS BOTH THIS GAGE AND PULL TEST ANGULAR 3 REQUIREMENTS. 15.5 MIN ZONE A MINIMUM OF THREE PARTS PER ZONE 14 13 4) FOR CAVITY SPECIFICATION INFORMATION APPLICATOR DIE MUST BE CHECKED 1.2 9 14.2 MIN ZONE REFERENCE F.C.I. DRAWING 15007 FOR UNSEALED CAVITY HOURLY OR FOR EACH 3000 PIECE A 2.84 (4x) (2.0 0) ZONEC-1 FULL TIN AND F.C.I. DRAWING C15006 FOR SEALED CAVITY LOT, WHICHEVER COMES FIRST. 2.68 THICKNESS 1.50 6.4 MIN 3. CRIMPED PARTS,INCLUDING 0.10 B A 15 11 10 5) SEE USCAR DRAWING EWCAP-001 FOR DIRECT CONNECT MATING ZONEC-2 WIRE STRANDS MUST FREELY BLADE INFORMATION 4.35 (8.8 ) (3.80 ) INSTALL INTO GAGE SHOWN ABOVE TO BE ACCEPTABLE. 12 VENDOR I.D & DIE NO. ANY PARTS THAT DO NOT PASS 6) QUALITY ASSURANCE REQUIREMENTS PER USCAR REQUIREMENTS.(2) 2 PLACES DIMENSION THIS GAGE MUST BE EITHER TOLERANCE 0.03 UNLESS SCRAPPED OR 100% REWORKED. 7) INDICATES IN-PROCESS INSPECTION FOR MANUFACTURING POINT THE X-HATCHED AREA OTHERWISE SPECIFIED DIMENSIONS OR SPECIFICATIONS. (3) PERMISSIBLE W/O MEASURE TIN THICKNESS ZONC-3 22 PRECIOUS METAL PLATING BETWEEN SERRATIONS 8) INDICATES IN-PROCESS GAGE INSPECTION FOR AT BOTTOM OF INSIDE RADIUS. 0.13R IN FLAT AROUND BACK OF BOX MANUFACTURING DIMENSIONS. (2) AND TRANSITION AREA THIN PALLADIUM 18 RECESSED SERRATIONS GOLD FLASH 22-14 GA 9) ONLY BALLOON DIMENSIONS AND NOTES ARE REQUIRED TO BE MEASURED SHORTING BAR (V) DOUBLE RAISED RIBS AT PPAP. ALL OTHER DIMENSIONS AND NOTES WITHOUT BALLOONS SHOULD 12,10GA BE TREATED AS INFORMATIONAL. 19 21 (W) 16 15.0 MIN ZONE 13.6 5.3 10) LAST BALLOON NUMBER: 77 23 ZONE 10/12 2 0.13 24 MAX GAP 14.20 MIN ZONE 12 2 B (13.26) 20 5 /0 ZONE FULL TIN 14/16 9 C C 3.3 THICKNESS 2.20 17 6.4 MIN ZONC-3 CRIMP NOTES: 18/20 7 S.C. ZONEC-2 E 2X 15.24 2(18/20) 9 1. THE CRIMP AND CRIMP TOOLING DIMENSIONS HAVE BEEN ESTABLISHED PROGRESSION AND VALIDATED TO USCAR-21 USING FCI TOOLS, MACHINES, AND PROCESSES. 22 5 THE DIMENSIONS SHOWN ARE FOR REFERENCE. GAGE SERRATIONS 2. WIRING SUPPLIERES ARE TO DEVELOP AND VALID THIER CRIMPING 28 POINT THE X-HATCHED AREA SPECIFICATIONS AND PROCESSES ACCORDING TO ALL ASPECTS OF USCAR-21 MEASURE TIN THICKNESS PERMISSIBLE W/O 0.84 REV.2. NOTE THAT AS STATED IN USCAR-21, WIRING SUPPLIER DEFINED REELING OPTIONS B K 25 PRECIOUS METAL PLATING BETWEEN SERRATIONS 0.79 C CRIMPING SPECIFICATIONS AND CRIMPING PROCESSES MAY IMPACT GRIPS L GRIPS AT BOTTOM OF INSIDE RADIUS. CONNECTOR FUNCTIONS. (SEE USCAR-21 REV.2 4.2.5.1) CONTACT DELPHI 0.20 E 27 B 26 GOLD ONLY ENGINEERING FOR ANY NEEDED ASSISTANCE IN THIS REGARD. SHORTING BAR 29 (0.50 ) 3. DESIGN REFERENCE INFORMATION: IT IS RECOMMENDED THAT THE MAX CUTOFF NOTED NOMINAL OFFSET BETWEEN THE CONDUCTOR GRIP AND PERMISSIBLE SECTION A-A INSULATION GRIP NOT BE CHANGED BY THE CRIMPING PROCESS. RESIZING 48 10.0 MIN ZON THIS FEATURE DURING CIMPING CAN NEGATIVELY IMPACT CONNECTOR 0.5 MAX ZONE SYSTEM FUNCTION. ACCEPTBILITY OF THE ACTUAL NOTED CRMPED OFFSET, MISALIGNMENT TYPICAL CRIMPING SPECIFICATION, AND CRIMPING PROCESS USED IS TO BE 6.7 MIN ZONE 43 (ALL INSULATION GRIPS) DETERMINED AS DIFINED IN CRIMP NOTE 2. ZONEC-2 FULL TIN THICKNESS UNWIND 30 44 UNWIND REWIND FEED 37 NO COIN B . 4. DESIGN FEFERENCE INFORMATION: CRIMPED TERMINALS ARE USED ON 49 STANDARD FEED DIRECTION THIS STYLE VARIOUS CONNECTOR APPLICATIONS. NORMALLY, FOR DESIGN PURPOSES, 0.40 B A DIRECTION 38 .A B . A CONDUTOR AND INSULATION CRIMP ANGLE TOLERANCE OF +/-3 DEGREES 36 0.25 B A RELATIVE TO TERMINAL DATUM CAN BE ASSUMED. ACTUAL CRIMP 0.40 B A TOLERANCES DEFINED WITHIN A HARNESS MAKER S CRIMPING PROCESS POINT 31 50 (30 ) FOR A SPECIFIC CONNECTOR APPLICATION MUST BE VARIFIED AS SUITABLE UNWIND MEASURE TIN THICKNESS 0.3 GRIPS BY FULL VALIDATION TO ALL ASPECTS OF USCAR-21 INCLUDING SECTION 4.2.5. TYP BETWEEN SERRATIONS 0.2 AT BOTTOM OF INSIDE RADIUS. (ALL GRIPS) 35 39 THICK PALLADIUM C1/2 47 0.30 MAX 20 REF. TYP. GOLD FLASH . MISALIGNMENT (ALL GRIPS) 32 IN-LINE TYP. (COIN) D1/2 42 (ALL GRIPS) 45 REWIND FEED 33 10.0 MIN ZONE 40 13-00039 ECO421054 - DELPHI PART NUMBERS ADDED D1/2 DIRECTION 3X( D1) ZONE 34 41 -- -- REVISED AND REDRAWN IN PDS.- ( C1) 6.7 MIN ZONE ( D1) 46 ZONEC-2 FULL TIN C2 VIEW NOT TO SCALE D2 THICKNESS D2 TERMINALS TO FEED AS SHOWN AFTER BEING REELED OFF PRODUCTION TOOL. - - - PACKAGING: PANCAKE REELS WITH PAPER INTERLEAF SECTION C-C SECTION C-C SECTION B-B - SEE NOTES NOTE: INSULATION GRIP CABLE SEAL CORE GRIP SINGLE WIRE INSULATION GRIP SINGLE WIRE - - 1) DO NOT USE MVL PART NUMBERS FOR NEW ORDERS, C15004-CUST - - POINT MVL PART NUMBERS FOR REFERENCE ONLY D472 A0 MEASURE TIN THICKNESS 2) WHEN USING DELPHI PART NUMBERS,ORDER BETWEEN SERRATIONSDELPHI REWOUND PART NUMBE ( EX: 15512726) AT BOTTOM OF INSIDE RADIUS. BLADE TYPE - MALE - 2006-06-26 RAJKUMAR C15005-CUST U THIN PALLADIUM 2013/01/25 Bob CUE SERIAL RELEASED 3) IF DELPHI PART NUMBER IS NOT AVAILABLE 1 GOLD FLASH APEX 2.80MM SYSTEM 2013/01/25 Matt MAJOR REQUEST DELPHI PLATED PART NUMBER IN-LINE - - 2013/01/25 Sucha SIAN 1 THENREWIND DIRECTION (AorC) ( EX: 15520890 REWIND A) See Table - C15005-CUST 5.000 FEED FEED PLATING OPTION 4 PLATING OPTION 3 PLATING OPTION 2 PLATING OPTION 1 ESB-MIL123-A MS-8288 FLRY A-B ISO-6722X-ON Electronics Largest Supplier of Electrical and Electronic Components Click to view similar products for Automotive Connectors category: Click to view products by Delphi manufacturer: Other Similar products are found below : 003-018-000 600858 60403001 60993906-B 60993913-B 629515004020001 M902-2131 M902-2161 M902-2344 72.330.1035.1 73.353.4028.0 F118010 F119300-B F132210 F132210-B F166900 F180100 F258300 F258300-B F294300-B F339100 F339700 F358300- B F374110 F407400 F412210 F427600 F444110 F487000 F495100-B F500900-B F509500B-B 770444-1 776880-1 827153-1 881735-1 8N1515-32-24P 9-1326727-8 9-1326729-8 925467-1 925474-1 928905-1 936398-2 964562-1 964562-4 964731-2 965051-1 968782-1 GT17SA-8DS-HU GT17VS-10DP-5.2CF