Pushbutton Switches Butt Contact Pushbutton Switches SERIES 04J Joystick with Center Pushbutton ENG212D FEATURES .925 .002 ID 1.176 .005 .56 .03 Sealed against contamination when proper ly mounted (IP68) 4X .030 45.0 5X .079 OF O-RING GROOVE TERMINAL Two for mats available: behind-panel mount or above-panel mount TERMINAL THICKNESS .055 .093 DESCRIPTION COMMON CENTER TERMINAL Ser ies 04J is a single pole, 4-way toggle switch with a pushbutton in the TERMINAL center position. 4-way contact is made in the opposite direction of travel. Y Y EPOXY REAR SEAL 4X .055 3 C TERMINAL DIMENSIONS in inches (and millimeters) .775 .005 2 5 .925 .002 ID 4 1.176 .005 .56 .03 TO FLAT 4X .030 5X .079 45.0 OF O-RING GROOVE .015 TERMINAL TERMINAL THICKNESS COMMON 1 .055 .093 COMMON CENTER TERMINAL THICKNESS TERMINAL Y Y EPOXY REAR SEAL 4X .055 3 C TERMINAL .223 .080 .775 .005 2 TO OF 5 4 TO FLAT CENTER .015 TERMINAL 1 COMMON TERMINAL THICKNESS .223 .700 REF .114 .080 TO OF SCALE 2.000 CENTER TERMINAL BUTTON TERMINAL 2X .141 .700 REF .114 SCALE 2.000 BUTTON CENTER TO .210 2X .141 THIS DRAWING SPECIFIES A SINGLE POLE, 4-WAY TOGGLE SWITCH WITH CENTER CENTER TO .210 CENTER CENTER PUSHBUTTON SWITCH, MOMENTARY CONTACT, WITH SELF RETURN TO CENTER OFF674 BEhIND PANEl MOUNT .674 2X .283 4-WAY CONTACT MADE IN OPPOSITE DIRECTION OF SWITCH TRAVEL. CENTER TO ALL REVISIONS TO THIS DRAWING 2X .283 CENTER MUST BE MADE ON THE PRO/E SYSTEM MOUNTING HARDWARE AND O-RING NOT SHOWN. CENTER TO CENTER .015 .055 MATERIALS AND FINISHES NOTES: .601 .659 0,38 1,4 .051 .001 15,25 16,73 1. BUTTON: THERMOPLASTIC, COLOR:GRAY (IAW 81395-A29434) .700 .410 O-RING GROOVE 2X .283 17,78 10,41 7,19 2. BUSHING: ALUMINUM ALLOY, FINISH: BLACK CHROME PER MIL-C-14538C DEPTH 4X .055 3. TERMINALS: 1/2 HARD BRASS, FINISH: GOLD (.000030 MINIMUM) OVER 1,4 .705 SILVER (.000050 MINIMUM) OVER NICKEL (.00015 MINIMUM) PLATING. 17,91 4. SWITCH BODY: THERMOPLASTIC, BLACK 5. SPANNER NUT: STAINLESS STEEL ALLOY, FINISH: BLACK CHROME PER ORIGINAL. CMJ/CMJ O-RING A MIL-C-14538C 09-03-08 ECN 372333 GAD 09-03-08 1.000 .079 .625 SCALE 2.000 25,4 2,01 6. O-RING: PER AS568-021, 50 DUROMETER FLUOROSILICONE. 15,88 ISSUE APP/DATE DESCRIPTION .223 .096 +.002/-.003 .350 4X .030 5,66 GROOVE 3/4-32 UNF 2A THREADS 8,89 O-RING GROOVE 0,76 REVISIONS ABOVE PANEl MOUNT SECTION Y-Y SWITCH OPERATION CRITERIA WIDTH GRAYHILL, INC. 1. OPERATING TEMPERATURE: -55 C TO +85 C. DETAIL 561 HILLGROVE AVE. 1.063 ElECTRIC & MEChANICAl RATINgS MATERIAlS & FINIShES LA GRANGE, IL 60525 2. STORAGE TEMPERATURE: -55 C TO +85 C. Toggle lever Travel: 15 from center (max) PHONE (708) 354-1040 Rating: 0.1 amp inductive at 28VDC Switch Body & Concave Cap: Ther moplastic 3. LIFE: 100,000 CYCLES MINIMUM. + Toggle Operating Force: 16 oz 6 oz initial Contact Resistance: .05 ohms (max) (black, cone-shaped cap is gray) UNLESS OTHERWISE SPECIFIED TOLERANCES 4. RATING: 0.5 AMP INDUCTIVE AT 28VDC. Toggle Pivot & Stop Strength: 25 lbs. (max) Operating Temperature: -55C to +85C Bushing: Aluminum alloy (black chrome) AND DIMENSIONS ARE IN INCHES 5. CONTACT RESISTANCE: .05 OHMS MAXIMUM. Operational life: 250,000 cycles (min) Mechanical Shock: p e r M I L - S T D - 8 1 0 , Contact Terminals: 1/2 hard brass (gold over LINEAR DIAMETERS 6. PUSHBUTTON TRAVEL: .020 MINIMUM OVERALL030 .015 procedure I, method 516.4 Pushbutton Travel: .020 minimum overall silver over nickel plating) ANGULAR 7. PUSHBUTTON SWITCH OPERATING FORCE: 5 POUNDS MAXIMUM. 2 Immersion: per MIL-PRF-8805 Pushbutton Operating Force: 5 lbs. (max) Spanner Nut: Stainless steel (black chrome) LIMITS APPLY BEFORE FINISHING Moisture Resistance: per MIL-DTL-9419 8. TOGGLE LEVER TRAVEL: 15 MAXIMUM FROM CENTER. O-Ring: 50 durometer fluorosilicone .125 DO NOT SCALE THIS PRINT 9. TOGGLE OPERATING FORCE: 16 OZ 6OZ INITIAL. CRITICAL CHARACTERISTIC FLAGS 10. TOGGLE PIVOT AND STOP STRENGTH: 25 POUNDS MAXIMUM. ORDERINg INFORMATION CIRCUITRY grayhill Series Number PER GRAYHILL SPEC.SOP2338 11. BUTTON PULL FORCE: 15 POUNDS MINIMUM. POS 4 .160 Version: -- CRITICAL CHARACTERISTIC FLAG 12. MECHANICAL SHOCK: PER MIL-STD-810, PROCEDURE I, METHOD 516.4. THE Available from your local Grayhill B = behind panel A = above panel APPLIED SHOCK PULSES SHALL BE OF A HALF-SINE, 133G 2,080 HZ, Distr ibutor. Connection: -- Cpk REQUIRED 83G 125 HZ, 153G 355 HZ. For pr ices and discounts, contact P = pcb mount S = solder lugs C POS. 3 POS. 1 13. IMMERSION: WATERTIGHT PER MIL-PRF-8805. SWITCH SHALL MAINTAIN A a local sales ofcfi e, an author ized -- S.P.C. FLAG (CONTROL CHART 04J-BP-T 0 1 MAXIMUM PRESSURE DROP OF 0.10 PSIG/MINUTE OVER A 2 MINUTE TIME PERIOD local distr ibutor or Grayhill. REQ D ON FEATURE SPECIFIED) WITH AN INITIAL PRESSURE OF 6 1 PSIG APPLIED TO THE SEAL SURFACE. Current: 1 = high 2 = low MOUNTING NUT APPROVED DATE POS. 5 FINISH Keycap Color: 0 = black 1 = gray SEE NOTES 14. MOISTURE RESISTANCE: MEETS THE REQUIREMENTS OF MIL-DTL-9419. (PSHBTN MODE) CMJ 09-03-08 SCALE 1.000 Keycap Shape: POS. 2 CHECKED DATE MATERIAL T = concave cap C = cone-shaped cap SEE NOTES CMJ 09-03-08 ASSEMBLY NOTES: DRAWN DATE NAME ASM,5-WAY 1. SWITCH SHALL BE 100% ELECTRICALLY TESTED. GAD 09-03-08 2. SWITCH SHALL BE 100% LEAK TESTED AT 15 PSI FOR 15 SECONDS WITH A Grayhill, Inc. 561 Hillgrove Avenue LaGrange, Illinois 60525-5997 USA Phone: 708-354-1040 Fax: 708-354-2820 www.grayhill.com 04JY1001-1 MAXIMUM PRESSURE DROP OF .3 PSI BEFORE THE EPOXY REAR SEAL IS APPLIED. DWG. NO. ISSUE 3. COMPLETED SWITCH SHALL HAVE A LABEL APPLIED TO THE PERIMETER OD .360 AREA B OF BUSHING. LABEL SHALL CONTAIN EIA DATE CODE, CUSTOMER PART NUMBER, AND IMAGE SIZE 04JY1001-1 A OF PINOUT. 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