63830-0070

63830-0000-Mini-Fit Sr. Terminals Mini-Mac Applicator Specification Sheet Order No. 63830-0000 FEATURES Quick set-up time plus the crimp height, track and feed adjustments can be preset in applicator Conductor and insulation rings allow quick adjustment for conductor and insulation diameter change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Directly adapts to most automatic wire processing machines. Optimum terminal feed/indexing can be obtained with the optional terminal guide assembly, Order No. 63830-0120. See page 6. SCOPE Mini-Fit Sr. Male and Female Crimp Terminals, 8 AWG Wire Size * *** Insulation Diameter Strip Length Terminal Series No. Terminal Order No. AWG mm mm In. mm In. 42815-0030 42815-0032 8 8.50 5.00-6.75 .197-.266 9.00-10.00 .354-.394 42815-0031 42815 42815-0030 42815-0032 (2) 12 (2) 3.30 3.50-4.00 .138-.157 11.00-12.00 .433-.472 42815-0031 42817-0030 42817-0130 8 8.50 5.00-6.75 .197-.266 9.00-10.00 .354-.394 42817-0031 42817-0131 42817-0032 42817-0132 42817 42817-0030 42817-0130 (2) 12 (2) 3.30 3.50-4.00 .138-.157 11.00-12.00 .433-.472 42817-0031 42817-0131 42817-0032 42817-0132 * *** On Mini-Fit Sr. 8 AWG terminal, the insulation is stripped in both the conductor and insulation grips. DEFINITION OF TERMS INSULATION 3.75mm 0.20 BELL MOUTH 3.75mm 0.20 GRIP AREA WIRE INSULATION CONTACT GAP 1.00mm 0.20 BEND UP SEAM INSULATION GAP CONTACT GAP 0.00mm-1.00mm max. 0.00mm - 0.05mm TWISTING ROLLING BEND DOWN Doc No. ATS-638300000 Release Date: 11-16-99 UNCONTROLLED COPY Page 1 of 7 Revision: G Revision Date: 12-22-06 63830-0000-Mini-Fit Sr. Terminals CRIMP SPECIFICATIONS Wire Size Bell mouth Cut-off Tab Max. Conductor Brush Terminal Series No. AWG mm mm In. mm In. mm In. 42815 42817 8 8.50-8.42 .20-.50 .008-.020 .30-.50 .012-.020 2.10-3.10 .083-.122 42815 42817 (2) 12 (2) 3.30 .20-.50 .008-.020 .30-.50 .012-.020 2.10-3.10 .083-.122 Wire Size Bend up Bend down Twist Roll Seam Terminal Series No. Seam shall not be open AWG mm Degree Degree and no wire allowed out of 42815 42817 8 8.50-8.42 3 3 4 8 the crimping area. 42815 42817 (2) 12 (2) 3.30 3 3 4 8 After crimping, the conductor profile should measure the following. Conductor Wire Size Pull Force Min. Terminal Series No. Crimp Height Crimp Width 2 AWG mm mm In. mm In. N Lb. 42815 8 8.50 3.20-3.30 .126-.130 3.90 .154 400.3 90.0 42815 8 8.42 3.40-3.50 .134-.138 3.90 .154 400.3 90.0 42815 (2) 12 (2) 3.30 3.20-3.30 .126-.130 3.90 .154 311.4 70.0 42817 8 8.50 3.20-3.30 .126-.130 3.90 .154 400.3 90.0 42817 8 8.42 3.40-3.50 .134-.138 3.90 .154 400.3 90.0 42817 (2) 12 (2) 3.30 3.20-3.30 .126-.130 3.90 .154 311.4 70.0 8 AWG Hi-Flex wire (665 strands). This type of wire has very fine strands. Please note: Extra precaution must be maintained during stripping operation to prevent loosing or breaking strands. Lost or broken strands may result in lower pull force strength and broken strands may cause a possible electric shock or shortage. Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638300000 Release Date: 11-16-99 UNCONTROLLED COPY Page 2 of 7 Revision: G Revision Date: 12-22-06