63863-2103 Molex

Fine Adjust Applicator for Right Angle 2.50mm (.098 ) Board-in-Terminals FineAdjust Applicator Specification Sheet Part No. 63863-2100 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: Right Angle, 2.50mm (.098 ) Board-In Terminal for 22-28 AWG. Insulation Diameter Terminal Wire Size Strip Length Terminal Order No. Max Series No. AWG mm mm In. mm In. 35021-1001 35021-1110 35021 22-28 0.32-0.08 1.90 .075 1.80-2.20 .071-.087 35021-1100 35021-1160 35021-1101 DEFINITION OF TERMS BEND UP ROLLING SEAM BELL CONDUCTOR BRUSH MOUTH CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. ATS-638632100 Release Date: 04-11-00 UNCONTROLLED COPY Page 1 of 5 Revision: B Revision Date: 03-16-10 Fine Adjust Applicator for Right Angle 2.50mm (.098 ) Board-in-Terminals CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 35021 0.20-0.50 .008-.020 0.30 .012 0.0-1.0 0.0-.039 Punch Width mm (Ref) Seam Bend up Bend down Twist Roll Terminal Series No. Conductor Insulation Seam shall not be open Degree Degree mm In mm In and no wire allowed out 35021 3 3 3 3 1.20 .047 1.90 .075 of the crimping area After crimping, the conductor profile should measure the following. Conductor Wire Size Terminal Series No. Crimp Height Crimp Width (Ref) 2 AWG mm mm In. mm In. 22 0.32 0.71-0.76 .028-.030 1.20 .047 24 0.20 0.66-0.71 .026-.028 1.20 .047 35021 26 0.13 0.61-0.66 .024-.026 1.20 .047 28 0.08 0.56-0.61 .022-.024 1.20 .047 Insulation Wire Size Pull Force Minimum Terminal Series No. Crimp Height (Ref) Crimp Width (Ref) 2 AWG mm mm In. mm In. N Lb. 22 0.32 1.55 .061 2.10 .083 39.2 8.80 24 0.20 1.50 .059 2.10 .083 29.4 6.60 35021 26 0.13 1.45 .057 2.10 .083 19.6 4.40 28 0.08 1.40 .055 2.10 .083 9.8 2.20 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638632100 Release Date: 04-11-00 UNCONTROLLED COPY Page 2 of 5 Revision: B Revision Date: 03-16-10