Fine Adjust Applicator for 1.00mm (.039 ) Pitch Wire-to-Board Crimp Terminal FineAdjust Applicator Application Tooling Specification Sheet Order No. 63901-9400 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: 1.00mm (.039 ) Pitch Pico-Clasp Wire-to-Board Crimp Terminal, 28-32 AWG. Insulation Diameter Terminal Wire Size Strip Length Maximum Terminal Order No. Series No. AWG mm mm In. mm In. 501193 501193-2000 501193-3000 501193-0099 28-32 .086-.031 0.80 .031 1.00-1.30 .039-.051 501334 501334-0000 28-32 .086-.031 0.80 .031 1.00-1.30 .039-.051 For optimum insulation crimp, use wire diameter below .69mm / .027 DEFINITION OF TERMS BEND UP ROLLING SEAM BELL CONDUCTOR BRUSH MOUTH CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF CRIMP HEIGHT TAB The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope. Doc No: ATS-639019400 Release Date: 02-01-10 UNCONTROLLED COPY Page 1 of 5 Revision: C Revision Date: 03-22-11 Fine Adjust Applicator for 1.00mm (.039 ) Pitch Wire-to-Board Crimp Terminal CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 501193 0.05-0.30 .002-.012 0.10 .004 0.10-0.50 .004-.020 501334 0.05-0.30 .002-.012 0.10 .004 0.10-0.50 .004-.020 Punch Width (Ref) Bend up Bend down Twist Roll Seam Terminal Series No. Conductor Insulation Seam shall not be Degree Degree mm In mm In open and no wire allowed 501193 3 3 3 6 0.70 .028 0.75 .030 out of the crimping area 501334 3 3 3 6 0.70 .028 0.75 .030 After crimping, the crimp profiles should measure the following: Crimp Height Pull Force Wire Size Terminal Series No. Conductor Insulation (Ref) Minimum 2 AWG mm mm In. mm In. N Lb. 28 .086 0.44-0.48 .017-.019 1.00 .039 9.8 2.20 501193 30 .055 0.41-0.45 .016-.018 0.95 .037 4.9 1.10 32 .031 0.39-0.43 .015-.017 0.90 .035 3.4 0.76 28 .086 0.44-0.48 .017-.019 1.00 .039 9.8 2.20 501334 30 .055 0.41-0.45 .016-.018 0.95 .037 4.9 1.10 32 .031 0.39-0.43 .015-.017 0.90 .035 3.4 0.76 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. 3. Using the oiler (63890-0719) when crimping gold-plated terminals is recommended. See 63800-4900 FineAdjust Manual. Doc No: ATS-639019400 Release Date: 02-01-10 UNCONTROLLED COPY Page 2 of 5 Revision: C Revision Date: 03-22-11