Instruction Sheet
TETRA-CRIMP* Hand Crimping
Tool Ratchet Pawl Retrofit Kits
408-10339
2119486-1 and 2119486-2
08 JUN 12 Rev B
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
c. Align the drill bit with the existing hole in the
1. INTRODUCTION
tool frame. Be sure the tool frame is
These kits are used to replace Ratchet Pawl 310579-1
perpendicular to the drill bit.
in the following hand tools:
d. Drill the hole through both sides of the frame.
TE CONNECTIVITY INSTRUCTION
5. After drilling, be sure to remove burrs and clean
HAND TOOL SHEET
the tool thoroughly.
TETRA-CRIMP Hand Tool 59824-1 408-2823
6. Install the new pawl (1583388-1 for kit 2119486-1
Platform Tool 58078-3 408-6976 or 2119560-1 for kit 2119486-2), pin, retaining rings
and spring, if needed, as shown in Figure 3.
Platform Tool 58078-5 408-4041
Dimensions on this sheet are in millimeters [with
NOTE
inches in brackets]. Figures and illustrations are for
reference only and are not drawn to scale.
i
2. DESCRIPTION
Remove Existing Pin
These retrofit kits include one extension spring and Enlarge Hole for
(310690-1), two retaining rings (21045-1), a grooved New Pin
pin (9-59558-0), a ratchet pawl (1583388-1 for kit
2119486-1 and 2119560-1 for kit 2119486-2), a
carbide spade drill bit (2119535-1) and a slotted spring
pin (3-21028-8). Refer to Figure 3.
3. RATCHET PAWL INSTALLATION (Figure 3)
1. With an applicable punch and a hammer, drive
Ratchet Pawls
out the pin holding the existing pawls (310579-1).
and Spring
Refer to Figure 1.
2. Discard the pins and ratchet pawls.
3. Leave the extension spring in place.
If needed, a new extension spring is included in the
NOTE
retrofit kit.
i
4. Enlarge the hole in the tool frame using the
Typical TETRA-CRIMP Tool
included carbide spade bit.
a. Install the carbide spade bit in a vertical
Figure 1
spindle drilling machine.
DO NOT USE A HAND DRILL.
DANGER 4. REVISION SUMMARY
Updated document to corporate requirements
STOP
Added new kit 2119486-2 to title
Added new information to Section 1,
b. Place the tool on one side and position on the
drilling block. (For example, use a wooden or INTRODUCTION, Paragraph 3.6, and table in
steel drilling block. Refer to Figure 2. Figure 3
2012 Tyco Electronics Corporation, a TE Connectivity Ltd. company TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change.
1 of 2
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ORIGINAL INSTRUCTIONS408-10339
15.88 [.625]
12.7 mm [.500 in.]
Dia Hole Through
203.2 [8.00]
101.6 [4.00]
38.1 [1.50]
NOTE: Place large pin with E-ring in hole when drilling the frame.
Figure 2
3
2
1 7
3
4
5
REPLACEMENT PARTS
ITEM PART NUMBER DESCRIPTION QTY PER TOOL
1 1583388-1 PAWL, Ratchet, (Wide) 9.45 mm [.372 in.] Wide 1
2 9-59558-0 PIN, Grooved 1
3 21045-1 RING, Retaining 2
4 310690-1 SPRING, Extension 1
5 3-21028-8 PIN, Slotted Spring Ref
6 2119535-1 Carbide Drill Bit, (Now Shown) 1
7 2119560-1 PAWL, Ratchet, (Narrow) 4.70 mm [.185 in.] Wide 1
Tools with stamped side plates, use Item 1 (9.45 mm [.372 in.] wide); and tools with a solid cast frame, use Item 7 (4.70 mm [.185 in.] wide).
Figure 3
Rev B 2 of 2