Instruction Sheet PRO-CRIMPER*IIIHand CrimpingToolAssembly58521-1 408--9992 withDieAssembly58521-2 19 OCT 11 RevD PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awideselectionofpoweredapplicationequipmentforextended--use,productionoperationsisavailable. Locator Assembly Stationary Jaw (Supplied with Die Assembly) Back of Tool Wire Side) Front of Tool Pivot Pin (Locator Side) Die Assembly PRO--CRIMPER III Hand Moving Jaw Crimping Tool Frame 354940--1 (408--9930) Ratchet Adjustment Wheel ThePRO--CRIMPERIIIHandCrimpingTool isaCommercialgradetool andisdesignedprimarilyforfieldinstallation,repair,maintenancework,or Stationary prototypinginindustrial,commercial,orinstitutional applications.Product Handle crimpedwiththistool will meetthecrimpheightrequirementforhandtoolsin theappropriate114seriesspecification,butmaynotcomplywithotherfeature parametersofthespecification.TEConnectivityoffersavarietyoftoolsto Moving Handle satisfyyourperformancerequirements.Foradditional information,contactthe ToolingAssistanceCenterat1--800--722--1111. Wire TTEEDDiiee TTEELLococaattoorr CCoonnttaacctt Size StripLength Assembly Assembly Family InsulDia (AWG) (mm In. ) 1.98 to 2.59 18 .078 to .102 2.18 to 2.59 .070 Series 3.48 to 4.50 16 58521--2 58516--1 .086 to .102 Contacts .137 to .177 1.68 to 2.39 20 .066 to .094 SUPPLIED WITH THE DIE ASSEMBLY. ALSO AVAILABLE SEPARATELY. CALL THE TOOLING ASSISTANCE CENTER OR PRODUCTION INFORMATION (SEEBELOW) FOR PRODUCT PART NUMBERS. Figure 1 any contacts. 1. INTRODUCTION Reasons for reissue are provided in Section 11, PRO--CRIMPER III Hand Crimping Tool REVISION SUMMARY. Assembly 58521--1 consists of Die Assembly 58521--2 and PRO--CRIMPER III Hand Crimping Tool Dimensions on this sheet are in millimeters with NOTE Frame 354940--1. The die assembly consists of inch equivalents provided in brackets . Figures crimping dies and a locator assembly. and illustrations are for identification only and are i Read these instructions thoroughly before crimping not drawn to scale. E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change. 1 of 6 All Rights Reserved PRODUCT INFORMATION 1--800--522--6752 For latest revision and Regional Customer Service, visit our website at www.te.com TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. LOCB *Trademark. Other logos, product and/or Company names may be trademarks of their respective owners. ORIGINAL INSTRUCTIONS408-9992 Tool Frame Locator Assembly Nut Hold--Down Insulation Chamfer Die Retaining Crimper Pins Wire Crimper Offset Insulation Anvil Wire Anvil Die Retaining Chamfer Screws Figure 2 4. Insert the short die retaining screw through the 2. DESCRIPTION (Figures1 and Figure 2) jaw and through both anvil dies, and tighten the The tool features a tool frame with a stationary jaw screw just enough to hold the dies in place. Do not and handle, a moving jaw, a moving handle, and an tighten the screw completely at this time. adjustable ratchet that ensures full contact crimping. 5. Place the wire crimper and insulation crimper The tool frame holds a die assembly with two so that their chamfered sides and their marked crimping sections. surfaces face outward, when mounted in the The die assembly features a wire anvil, an insulation stationary jaw of the tool frame. anvil, a wire crimper, and an insulation crimper. 6. Insert the two die retaining pins. Attached to the outside of the frame is a locator 7. Insert the long die retaining screw through the assembly, which contains a locator, a spring retainer, jaw and through both crimper dies, and tighten the and a contact support. screw just enough to hold the dies in place. Do not tighten the screw completely at this time. Attached to the opposite side of the frame is a hold--down, which locates the wire in the correct 8. Carefully close the tool handles, making sure position before crimping. that the anvils and crimpers align properly. Continue closing the tool handles until the ratchet Die retaining pins and die retaining screws are used in the tool frame has engaged sufficiently to hold to position and secure the dies in the tool frame. A the anvils and crimpers in place, then tighten both nut is used on the upper die retaining screw to hold die retaining screws. the locator assembly in place. 9. Place the locator assembly over the end of the long screw, and position the locator assembly 3. INSTALLATIONANDREMOVALOFDIESET against the side of the tool jaw. ANDLOCATORASSEMBLY (Figure 2) 10. Place the nut onto the end of the long screw and tighten the nut enough to hold the locator 1. Open the tool handles and remove the two die retaining screws from the tool jaws. assembly in place, while still allowing the locator to slide up and down. 2. Place the wire anvil and insulation anvil so that 11. To disassemble, close the tool handles until the their chamfered sides and their marked surfaces ratchet releases, remove the nut, the locator face outward, when mounted in the moving jaw of assembly, the two die retaining screws, and the the tool frame. four die retaining pins, and slide the anvils and 3. Insert the two die retaining pins. crimpers out of the tool jaws 2 of 6 Rev D