8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 ATLANTIC VERSION TERMINATOR C1 ECR-17-005772 27APR2017 INTERFACE ADAPTER RS LZ PART REVISION DESCRIPTION FEED TYPE D ECR-18-018246 21NOV2018 FZ KZ NUMBER D1 ECR-19-019095 10DEC2019 FZ TE 2151972 -1 E FINE CRIMP HEIGHT ADJUST MECHANICAL E ECR-20-014708 15OCT2020 TB TE 2151972 -2 E FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL AND CRIMP 7-2151972-1 E MECHANICAL TOOLING KIT PNEUMATIC AND CRIMP 7-2151972-2 E PNEUMATIC APPLICATOR DATA TOOLING KIT 7- 2151972 -7 B CRIMP TOOLING KIT - CRIMP SIZE TYPE 0.94 mm .037 WIRE F 0.00 mm .000 INSUL - APPLICATOR INSTRUCTIONS D D 408-35042 APPLICATOR STYLE CONVERSION CHART ATLANTIC VERSION PART TERMINATOR REVISION DESCRIPTION FEED TYPE APPLICATOR DATA NUMBER CONVERT TO PART NUMBERS REQUIRED INTERFACE ADAPTER CRIMP SIZE TYPE - - - - - - - WIRE 0.94 mm .037 F 2151972 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 - 8- 2151972 -5 1901094-3 - 2168400-6 (QUANTITY 2) INSUL - - SMART APPLICATOR 2161326-1 - 8- 2151972 -4 - - - APPLICATOR INSTRUCTIONS - - - - - - - 408-35042 SERVO 2151972 -5 1 FINE CRIMP HEIGHT ADJUST LATCH PLATE PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 - - - - - - - SERVO 2151972 -6 1 NON-CRIMP HEIGHT ADJUST 2119641-1-1 LATCH PLATE - - - - - - - - 1 - 1 - 2119641-1 FEED CAM, AIR FEED 248 7-18023-7-1 TE TERMINAL TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL DATA: TE CRIMP SPECIFICATION 2151972 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - - - 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241 2119580-1-1 CENTER CONTACT, HF FARKA 2. RG174,DACAR 462 TERMINAL NAME: TERMINAL NAME: TERMINAL NAME: CENTER CONTACT, HF FARKA 2. DACAR 462 CENTER CONTACT, HF FARKA 2. RG174 - - 1 - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239 7- 2151972 -7 1 CRIMP TOOLING KIT - - - - - - - - 2844940-1-1 - 1 - 1 - 2844940-1 AIR FEED MODULE WIRE STRIP LENGTH INSULATION DIAMETER RANGE WIRE STRIP LENGTH INSULATION DIAMETER RANGE WIRE STRIP LENGTH INSULATION DIAMETER RANGE 238 COUNTER 994970-1 10 - REF REF REF REF 994970-2 COUNTER, MAGNETIC 164 2.30-2.70 mm .091-.106 IN - 2.30-2.70 mm .091-.106 IN - 2.30-2.70 mm .091-.106 IN - n n n 1-18028-2-1 - 1 1 1 1 1-18028-2 WASHER, FLAT, REG M4 119 (A)114-18622 - - (A)114-18622 - - (B)114-18623 - - TERMINAL TERMINAL TERMINAL 2119955-11- - 1 1 1 1 2119955-1 ASSY, LUBRICATOR, SIDE FEED APPLICATION APPLICATION 113 APPLICATION 5 28449081- 1 RECOMMENDED SPARE PARTS - - - - - - - - - SPECIFICATION SPECIFICATION SPECIFICATION - 1 1 1 1 2844908-1 SCREW, LOCKING 99 C C 2844907-1 - 1 1 1 1 2844907-1 POST, LOCKING 98 2 GREASE BEARING SURFACES LIGHTLY TERMINALS APPLIED TERMINALS APPLIED TERMINALS APPLIED 1-455888-1-1 5 5 5 - 1 1 1 1 1-455888-1 SPACER, CRIMPER 82 SIMP 5-547505-21- 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION C3 DWG PN 1 0 C3 DWG PN 2 0 C3 DWG PN 3 0 C3 DWG PN 4 0 C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 C2 DWG PN 1 0 C2 DWG PN 2 0 C2 DWG PN 3 0 C2 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL - 1 1 1 1 5-547505-2 SPRING, COMPRESSION 77 SHEET SUPPLIED WITH THE APPLICATOR. 854769-8-1 C2 DWG PN 1 1 C2 DWG PN 2 1 C3 DWG PN 1 1 C3 DWG PN 2 1 C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 C1 DWG PN 4 1 (B) 1719685-1 (B) 1719685-5 (A) 1418970-1 (A) 1418970-5 (A) 1418971-1 (A) 1418971-5 (A) 1418970-5 (A) 1418971-5 - 1 1 1 1 854769-8 HOLDER, INS 74 1803607 31- 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT - 1 1 1 1 1803607-3 DOCUMENTATION PACKAGE 71 2119740-1-1 ASSEMBLY. SEE BELOW FOR PART NUMBER: - 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67 PNEUMATIC FEED WITHSMART APPLICATO CONVERSION: 8- 2151972 -4 2168078-1-2 - 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 SERVO FEED WITHFINE CRIMP HEIGHT ADJUS: 8- 2151972 -5 66 2168083-21- SERVO FEED WITHNON-CRIMP HEIGHT ADJUS: 8- 2151972 -6 - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 60 WIRE CRIMP HEIGHT WIRE CRIMP HEIGHT CRIMP HEIGHT WIRE CRIMP HEIGHT CRIMP HEIGHT CRIMP HEIGHT 3 3 3 5-18022-5-1 - 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59 SIZE mm INCH 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE SIZE mm INCH REFERENCE SETTING SIZE mm INCH REFERENCE SETTING REFERENCE SETTING 21028-2-1 APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. W3 DWG WGAUGE 1 W3 DWG CRIMP HT 1 W3 FA SETTING 1 W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 W2 DWG WGAUGE 1 W2 DWG CRIMP HT 1 W2 FA SETTING 1 - 1 1 1 1 21028-2 PIN, SLOTTED SPRING .062 X .250 58 0.14mm2 or RG 174 DACAR 462 RG 174 0.72+/-0.03 .028+/-.001 8.8 0.72+/-0.02 .028+/-.001 8.8 0.71+/-0.02 .028+/-.001 8.8 1338685-11- W3 DWG WGAUGE 2 W3 DWG CRIMP HT 2 W3 FA SETTING 2 - 1 1 1 1 1338685-1 PAWL, FEED 56 DACAR 462 0.71+/-0.02 .028+/-.001 8.8 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 & 242. 2168083-34- - 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180 & 242. 1-2168083-02- - 2 2 2 2 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10 53 7 5018030-11- GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. - 1 1 1 1 5018030-1 NUT, HEX, REG, RoHS, M3 52 811242-5 OLD1- - 1 1 1 1 811242-5 BUMPER, HOLD DOWN 8 51 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY 690753-21- ACTUATE THE COUNTER. - 1 1 1 1 690753-2 SPACER, TONKER 50 18023-93- - 1 2 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 49 9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE 2119652-1 - - 1 - 1 2119652-1 FEED CAM, PRE FEED 48 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE 1 RECOMMENDED SPARE PARTS 21196531- NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - - 1 - 1 2119653-1 FEED CAM, POST FEED 47 1803583-91- 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND - 1 1 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF 46 10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1803515-1-1 STORAGE OF APPLICATOR. - 1 1 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC 44 1803602-1-1 11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, 3 - 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE 41 B B 1-1424186-7-1 REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE - 1 1 1 1 1-1424186-7 SUPPORT, TERMINAL 34 OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 2079383-5-2 - 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) INFORMATION. 33 2-2844962-32- 4. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER - 2 2 2 2 2-2844962-3 SPACER, CYLINDRICAL, STRIP GUIDE 30 12 2844992-11- WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) DOCUMENT, 101-35000. - 1 1 1 1 2844992-1 ASSEMBLY, STRIP GUIDE 29 USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 5.09 . 455888-31- - 1 1 1 1 455888-3 SPACER, CRIMPER 5 28 TERMINAL LUBRICANT IS RECOMMENDED. 1320928-21- - 1 1 1 1 1320928-2 STRIP GUIDE 24 2168083-21- - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21 1-18028-21- - 1 1 1 1 1-18028-2 WASHER, FLAT, REG M4 20 2119533-1 - 1 1 1 1 2119533-1 STRIPPER, SIDE FEED 19 21198061- - 1 1 1 1 2119806-1 INSERT, SHEAR 13 1 SIMP 3-22280-31- - 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 1-356885-4-1 - 1 1 1 1 1-356885-4 STOP, SHEAR 1 11 *WARNING 2119805-11- - 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 10 1 ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING 1803095-11- - 1 1 1 1 1803095-1 FLOATING SHEAR, FRONT - 9 1 FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER 2-1633733-1-1 1 2 2 1 1 2-1633733-1 ANVIL, WIRE 8 ITEM 6..1 THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, - - - - - - - 6 2119780-3-1 REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 1 1 1 1 2119780-3 DEPRESSOR, SHEAR 5 ITEM 4..1 - - - - - - - 4 ITEM 3..1 - - - - - - - 3 1 ITEM 2..1 CUT TO LENGTH AT ASSEMBLY. - - - - - - - 2 1803212-3-1 1 2 2 1 1 1803212-3 CRIMPER, WIRE PREMIUM 1 1 1 THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. ITEM A A -77 -72 -71 -2 -1 PART NO DESCRIPTION NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION 1 DWN THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 10JUN2013 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity R.O.WILSON THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & CHK 12JUN2013 Harrisburg, PA 17105-3608 APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS K.J.STAKEM DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 12JUN2013 LISTED IN THE APPLICATION SPECIFICATION. mm Ocean Side Feed PRODUCT SPEC 0 PLC ATLANTIC VERSION Applicator 1 1 PLC INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL - 2 PLC - INSULATION RANGE IS - - IN. Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC 4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) 1 MATERIAL FINISH INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN WEIGHT 00779 2151972 - - - - A1 RELEVANT APPLICATION SPECIFICATION. - - SCALE SHEET OF REV Customer Accessible Production Drawing 1:2 1 4 E 1 FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY 1-23419-5 LOC-TITE TO THREADS.8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A D D 59 56 44 2 PNEUMATIC 53 A 238 4.3 0.5 50 REF 8 59 82 1 34 REF 1 52 C C SEE DETAIL A TERMINAL SUPPORT LOCATION 51 56 28 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 44 REF 44.61 0.05 66 DETAIL A 2 164 67 77 33 58 RAM SET-UP A 24 74 19 B B 30 20 21 29 9 1 ITEM 30 LOCATED AT 12 FRONT HOLES 241 30 REF REF 29 13 1 CAM POSITIONS 11 CAM POSITION 119 30mm STROKE 30mm STROKE 30mm STROKE 113 46 98 99 34 54 8 60 54 10 5 1 1 FEED TRACK POSITION GUIDE BY WIRE BARREL 248 47 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 10JUN2013 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity R.O.WILSON CHK 12JUN2013 Harrisburg, PA 17105-3608 K.J.STAKEM DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 12JUN2013 mm Ocean Side Feed PRODUCT SPEC 0 PLC ATLANTIC VERSION Applicator 1 PLC 49 - 2 PLC - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 40mm STROKE 4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2151972 - MECHANICAL - - - A1 AIR FEED - - POST FEED SCALE SHEET OF REV PRE FEED Customer Accessible Production Drawing 1:2 2 4 E AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION