Fine Adjust Applicator for Micro-Fit 3.0 Crimp Terminals FineAdjust Applicator Application Tooling Specification Sheet Order No. 63901-8900 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry-standard mounting and shut height 135.80mm (5.346 ) Quick setup time plus, the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: Micro-Fit 3.0 Crimp Terminal, Male and Female, 20-24 AWG. Insulation Diameter Terminal Wire Size Strip Length Terminal Order No. IPC/WHMA-A620 (1) Terminal (2) Series No. AWG mm mm In. mm In. mm In. 43030-0001 43030-0051 43030-0002 43030-0052 43030 20-24 0.50-0.20 0.91-1.09 .036-.043 0.90-1.85 .035-.073 2.54-2.92 .100-.115 43030-0003 43030-0053 43030-1001 43031-0001 43031-0051 43031-0002 43031-0052 43031 43031-0003 43031-0053 20-24 0.50-0.20 0.91-1.09 .036-.043 0.90-1.85 .035-.073 2.54-2.92 .100-.115 43031-0017 43031-0102 43031-0018 43031-0103 44372 44372-0002 44372-3606 20-24 0.50-0.20 0.91-1.09 .043-.051 0.90-1.85 .035-.073 2.54-2.92 .100-.115 45773-0001 45773-0002 45773 20-24 0.50-0.20 0.91-1.09 .036-.043 0.90-1.85 .035-.073 2.54-2.92 .100-.115 45773-0003 45773-0053 45807 45807-0004 20-24 0.50-0.20 0.91-1.09 .036-.043 0.90-1.85 .035-.073 2.54-2.92 .100-.115 (1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD range (2) Overall insulation OD specification for terminal Applicator 63901-8800 should be used for insulation OD 1.10-1.30mm (.043-.051 inch) Applicator 63900-4500 should be used for insulation OD 1.30-1.85mm (.051-.073 inch) Doc No: ATS-639018900 Release Date: 08-17-07 UNCONTROLLED COPY Page 1 of 5 Revision: E Revision Date: 07-06-17 Fine Adjust Applicator for Micro-Fit 3.0 Crimp Terminals DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH SEAM INSULATION CRIMP ROLLING TWISTING STRIP BEND LENGTH DOWN CONDUCTOR CUT-OFF TAB CRIMP COND.CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CRIMP SPECIFICATION Bell Mouth Cut-Off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 43030 43031 44372 0.05-0.40 .002-.016 0.15 .006 0.20-0.80 .008-.031 45773 45807 Punch Width mm (Ref) Bend Up Bend Down Twist Roll Terminal Series No. Conductor Insulation Seam Degree Degree mm In. mm In. Seam shall not be open 43030 43031 44372 3 3 4 8 1.40 .055 1.40 .055 and no wire allowed out 45773 45807 of the crimping area After crimping, the conductor profile should measure the following: Wire Size Conductor Crimp Height Insulation Crimp Height Pull Force Minimum Terminal Series No. 2 AWG mm mm In. mm In. N Lb. 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 43030 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 43031 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 44372 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 45773 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 45807 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 Tool Qualification Notes 1. Pull force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639018900 Release Date: 08-17-07 UNCONTROLLED COPY Page 2 of 5 Revision: E Revision Date: 07-06-17