T2 Terminator MLX Crimp Terminal T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63910-7500 FEATURES It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: MLX Crimp Terminals, 14-20 AWG. Insulation Diameter Terminal Wire Size Strip Length Terminal Order No. IPC/WHMA-A620 (1) Terminal (2) Series No. AWG mm mm In. mm In. mm In. 02-08-2003 02-08-2009 42023 02-08-2005 02-08-2011 14-20 2.00-0.50 2.08-2.50 .082-.098 1.52-3.30 .060-.130 3.96-5.54 .156-.218 02-08-2007 02-08-2012 02-08-1001 02-08-1005 42024 14-20 2.00-0.50 2.08-2.50 .082-.098 1.52-3.30 .060-.130 3.96-5.54 .156-.218 02-08-1003 02-08-1007 (1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. (2) Overall insulation OD specification for terminal. To achieve optimum IPC-A620 insulation crimps for 2.65-3.30mm (.104-.130) diameter, use Terminator 63910-9800. To achieve optimum IPC-A620 insulation crimps for 2.41-2.95mm (.095-.116) diameter, use Terminator 63910-9900. DEFINITION OF TERMS BEND UP ROLLING STRIP LENGTH CONDUCTOR BELL BRUSH MOUTH TWISTING INSULATION CRIMP BEND DOWN WIRE CONDUCTOR CUT-OFF CRIMP TAB SEAM Doc No: ATS-639107500 Release Date: 05-21-08 UNCONTROLLED COPY Page 1 of 6 Revision: C Revision Date: 10-11-12 T2 Terminator MLX Crimp Terminal CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. Mm In. mm In. mm In. 42023 0.25-0.51 .010-.020 0.13 .005 0.38-0.70 .015-.027 42024 0.25-0.51 .010-.020 0.13 .005 0.38-0.70 .015-.027 Punch Width mm (Ref) Seam Bend up Bend down Twist Roll Terminal Series No. Conductor Insulation Degree Degree mm In mm In Seam shall not be open 42023 3 3 4 8 2.30 .090 2.80 .110 and no wire allowed out 42024 3 3 4 8 2.30 .090 2.80 .110 of the crimping area After crimping, the conductor profile should measure the following. Conductor Pull Force Wire Size Minimum Terminal Series No. Crimp Height Crimp Width (Ref) 2 AWG mm mm In. mm In. N Lb. 14 2.00 1.70-1.80 .067-.071 --- --- 222.4 50.0 16 1.30 1.45-1.55 .057-.061 2.31-2.51 .091-.099 200.2 45.0 42023 18 0.80 1.27-1.37 .050-.054 2.24-2.48 .088-.098 133.4 30.0 20 0.50 1.14-1.24 .045-.049 2.24-2.44 .088-.096 62.3 14.0 14 2.00 1.70-1.80 .067-.071 --- --- 222.4 50.0 16 1.30 1.45-1.55 .057-.061 2.31-2.51 .091.099 200.2 45.0 42024 18 0.80 1.27-1.37 .050-.054 2.24-2.48 .088-.098 133.4 30.0 20 0.50 1.14-1.24 .045-.049 2.24-2.44 .088-.096 62.3 14.0 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639107500 Release Date: 05-21-08 UNCONTROLLED COPY Page 2 of 6 Revision: C Revision Date: 10-11-12